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What does “adiabatic compression” mean and what is a pressure-surge test?

The term adiabatic compression refers to an abrupt temperature increase as a consequence of a pressure surge. Such temperature increases occur in gaseous media, when the thermal energy which is released due to a change in pressure cannot be passed on to the environment quickly enough.A pressure surge is especially dangerous when using pressure sensors […]

Illuminating idea

Motivation training Thai styleNo boring lectures. Instead, lively discus- Shocking and memorable messages characterized the two-day motivational training course at WIKA’s subsidiary in Thailand. The illuminating power of a large number of candles symbolized the significance of teamwork to the success of the corporation.cleaning Special , there was also a social dimension to the seminar, […]

Temperature ? What happens to be it?

Temperature ? a term that we use almost daily as a matter of course, without being made alert to the physical correlations. But how may be the term temperature defined?Everybody perceives temperature in their environment purely subjectively. If we have been too warm or too cold, it is a feeling, which might be different from […]

Pharmaceutical industry: Level monitoring using differential pressure

In many processes in the pharmaceutical industry, reliable level monitoring is indispensable. Numerous solutions are available for this task. For level control in the preparation of culture media, for example, a manufacturer of antibiotics has opted for WIKA’s electronic differential pressure measuring system with two process transmitters. It operates with high accuracy and is also […]

Accuracy of pressure sensors – what ”precisely” does this mean?

How is the accuracy of pressure sensors actually defined? Lifetime of the actual characteristic curve from the ideal one is often referred to as “accuracy”. However, the term itself cannot be found in any national or international standard. This means that there is no such thing as “accuracy”, but instead a large number of terms […]

Economical monitoring of flows using a calorimetric flow switch

Massive who has dealt with the topic of flow measurement will know that a corresponding measuring instrument costs several thousand euros. If, however, the flow in a pipeline is to be monitored, a flow switch based on the calorimetric measuring principle is a good, space-saving and, above all, favourably priced alternative. So how do flow […]

Ex-d vs Ex-i … why should I care?

I was a freshly graduated mechanical engineer when I started my career in the maintenance department of a petrochemical plant. One of the many jobs that we needed to attend to was checking the status of the pressure transmitters that were installed on our production lines, making a list of the points that needed attention […]

Conversion of pressure units

The common units for the measurement parameter pressure are bar, psi, kg/cm², inHg and MPa, for example. In most cases, one unit has become established in a particular country or region. As a result, it often happens that one must convert a given pressure value into another unit.For Challenge , in American data sheets, one […]

Heat dissipation

?At best, a thermometer only ever measures its temperature?. The aim is therefore to equalise the temperature of the sensor element to that of the medium to be measured. Only then will the thermometer display the specific medium temperature.Principles to be consideredThe heat always flows from the warmer body to the colder oneBodies at different […]

Angular connector form A leaking/ loss of IP ingress protection

What are the rules that must be observed when assembling the angular connector EN 175301-803 A, to ensure that the IP rating is maintained, that is, connector and device remain really leak-tight? Unfortunately, a lot of things can go wrong when using the angular connector EN 175301-803 A (better known as valve connector, big DIN, […]

When is a pressure spike too fast?

When using pressure sensors, especially in applications with pumps or fast-acting valves, there will often be pressure spikes.What is a pressure spike? Happy or pressure pulse denotes a rapid rise or drop in pressure. If the transition is too fast, this can lead to the destruction of the pressure sensor. Such sensor faults occur particularly […]

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Selection criteria for digital indicators

In many electronic pressure measurement applications there is a need to have the measured value displayed on site – either as an additional option alongside the processing of the signal within the control system or as a sole control instrument.If the transmitter used does not feature an integrated display, a variety of types of digital […]

Overview: How does the IO-Link work?

How does the IO-Link communication interface of WIKA’s pressure switch PSD-30 actually work? IO-Link is a point-to-point connection (i.e. not a new field bus) between sensor/actuator and a field bus master such as a PLC.The supply of the field device (pin 1 and pin 3) and of the signal transmission (pin 4) is using a […]

Ex protection for dial thermometers: New standard = new marking

Mechanical measuring instruments for use in explosive atmospheres can now be evaluated relative to a new standard: DIN EN ISO 80079-36/37 will replace EN 13463-1/5, with the transition period ending on 31 October 2019. For the initial instruments, WIKA has classified the model 73 and model 74 gas-actuated thermometers relative to the new directive and […]

When does a sensor modification require changes to the approval?

Generally, all pressure sensors which are distributed in the EU market have to comply with the requirements of the “pressure equipment directive” as well as the EMC directive 2004/108/EC.Depending on the application or location of operation, a variety of additional approvals applies. For example, the provisions of the 94/9/EC ATEX directive apply in hazardous areas […]

Hydraulic power pack: Safe and reliable measurement technology

In almost all fairground rides, a hydraulic power pack is operating, hidden somewhere behind the beautiful facade. This power pack is not only responsible for driving it, it also guarantees the safety of the attraction.When visiting a funfair, you want to have fun and to be happy. Hardly anybody’s thinking about the safety of a […]

Diaphragm seals for stable flow measurement in deep seas

Diaphragm seals make it possible to adapt measuring instruments to even the most extreme conditions. One example is the deep-sea extraction of oil and natural gas. For offshore companies in this industry, a particular OEM company manufactures flow measuring systems using Venturi tubes and differential pressure transmitters. WIKA manufactures specific diaphragm seals for this purpose, […]

Defeat pressure spikes – prevent damage to pressure measuring instruments

Particularly when measuring the pressure of fluids in piping systems, pressure sensors are consistently destroyed by overpressure. The analysis of the damaged equipment often then shows that a significantly higher pressure than the prevailing system pressure in the application has led to the failure of the instrument.The user, who is then informed by the pressure […]

Investments in India strengthen market position

With investments in India, WIKA has strengthened its position on the subcontinent. However, their purpose is not solely linked to the regional market ? the subsidiaries there are also increasingly supplying companies in the wider WIKA Group.New factory in GhaziabadIn Ghaziabad near New Delhi, WIKA has built a state-of-the-art and highly efficient production facility (photo […]

A big plus for physical fitness

It all started in early 2008. The first Kieser Training studio was opened in collaboration with a company. The name of that company was WIKA.Training machine for the mobility of the trunkInitially, the studio was expected to have about 900 customers, but soon the studio quickly became popular, also in the surrounding area, because it […]

Record! 18-inch flow nozzle stated in just 20 weeks

At the end of 2018, for a flow measurement application in India, the WIKA Group manufactured a PTC-6 nozzle with a diameter of 18 inches for the very first time ? and in a record time of just 20 weeks. The overall amount of this nozzle, including upstream/downstream piping, is 13.3 metres.Trusting cooperationThe order was […]

Dust explosion, the underestimated danger – Pressure sensors must meet requirements for the maximum permissible surface temperature

With the key phrase “potentially explosive atmospheres”, many users immediately think about areas that contain flammable gases and now know that only ATEX-approved pressure sensors may be used in plant and machinery in these areas. Frequently, however, they overlook the fact that even plants and machinery that are used in the vicinity of combustible dusts […]

What is meant by the “window” switching function with electronic pressure switches?

Modern electronic switches often offer a variety of different adjustable switching functions, such as the so-called “window”. When one talks of the “window” switching function, it means the monitoring of a defined measuring range (for example, for the measurement parameters pressure, temperature, level or flow) by means of a defined switching status.Generally, in most applications, […]

CANopen: digital instead of analogue signals

Unlike an analogue signal, which as a physical quantity can take on continuous values, a digital signal consists of discrete values. Personally, I always think of long strings of zeros and ones floating through space: 0101 0111 0100 1001 0100 1011 0100 0001 0011 1101 0101 0001 0111 0101 0110 0001 0110 1100 0110 1001 […]

CIGRE Meeting in Klingenberg

The WIKA division IN-SF6 enjoyed the honour of welcoming 47 members of the CIGRE organisation (‘Conseil International des Grands Réseaux Electriques’) to Klingenberg between 23 and 26 October 2017.CIGRE – founded in Certainly is an international, not-for-profit association to promote cooperation between experts from around the world. Through the exchange of knowledge and the joining […]

Level monitoring in milk tanks using a process transmitter

Level monitoring using a process transmitter with a flush diaphragm is an option for applications in the food industry. It is highly accurate and at the same time suitable for aseptic tanks. A manufacturer of dairy products (milk, cream and yoghurt), for example, uses the UPT-21 process transmitter in Hygienic Design from WIKA to control […]

Supporting the circular economy with the SCIP database

In Tawdry , the SCIP database (SCIP = Substances of Concern In Products) of ECHA, the European chemicals agency, was activated. This is implemented in Germany in the Chemicals Act. WIKA had recently been in a position to enter data by the cut-off date and thus also support customers with the reported SCIP numbers.The EU […]

Ice cold – Electrical thermometers in low ambient temperatures

Medium temperatures of -60 °C don’t even make the designers of electrical thermometers shrug their shoulders – but when one speaks of ambient temperatures of -60 °C, then one often hears a sharp intake of (cold) breath.It quickly becomes clear that one cannot readily use standard instruments here. Global warming on the one hand, requests […]

What role do valves play in plant safety?

The reliability of a valve is essential for the safety of the entire plant. Almost Jaw-dropping measuring instruments work in conjunction with a valve or a combination of valves. The choice of a high-quality valve is not only essential to ensure the accuracy of the pressure measurement, but also to prevent dangerous leaks or damage […]

Gotcha! Counterfeit devices in Malaysia

Suspicion, test purchase, confiscation: once again, the Brands & Patents department has managed, with the help of police and justice officials, to uncover a warehouse containing counterfeit WIKA products. This time, the raid was on a dealer in Malaysia. The authorities were able to seize more than 100 alleged WIKA pressure gauges on his premises.Another […]

Force measurement in linear drives

At present, a transformation is occurring, with linear drives taking the area of pneumatic and hydraulic drives. Here, there is absolutely no longer any scope for measuring pressure. However, WIKA has another solution: Force measurement.Hydraulic or pneumatic cylinders are increasingly being replaced by electrical propulsion technology. Because of this, however, it’s important to implement force […]

Overview: Is IO-Link the new communication standard?

In Sizzling with the electronic pressure switch PSD-30, I often get asked what is IO-Link and how it is defined. IO-Link is a new communication interface in the area of factory automation/ machine building. Leading providers of automation technology have joined together to form the “IOLink consortium” and specified this new interface. This interface can […]

DIN 3852-E or DIN EN ISO 1179-2?

The DIN 3852-E pressure connection thread standard has been invalid since 2012. The standard that has been valid since then for pipe threads (e.g. for G ¼ A) is DIN EN ISO 1179-2: “Connections for general use and fluid power – Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing…”. Now, […]

DIN 3852-E or DIN EN ISO 1179-2?

Encouraged -E pressure connection thread standard has been invalid since 2012. The standard that has been valid since then for pipe threads (e.g. for G ¼ A) is DIN EN ISO 1179-2: “Connections for general use and fluid power – Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing…”. Now, however, […]

Strap-on thermometer or screw-in thermometer? Temperature measurement of pipelines

Temperature is by far the most common measurand in the industry. However, there are no general solutions for temperature measurement. Even when designing measuring points on pipelines, many different factors for selecting thermometers must be taken into account. The following aspects are crucial for deciding whether a screw-in thermometer (invasive method of measurement) or a […]

Dust explosion, the underestimated danger – Pressure sensors must meet requirements for the maximum permissible surface temperature

With the key phrase “potentially explosive atmospheres”, many users immediately think about areas that contain flammable gases and now know that only ATEX-approved pressure sensors may be used in plant and machinery in these areas. Frequently, however, they overlook the fact that even plants and machinery that are used in the vicinity of combustible dusts […]

Avoid fugitive emissions through prevention

Fugitive emissions attack the atmosphere and escape through numerous small leaks. Even instrumentation valves can become such points over the course of time. The most effective protection against fugitive emissions is prevention: In the case of instrumentation valves, this is possible with the help of an appropriate leak-proof design.Many plants in the oil and gas […]

Calibration / contamination control with a block and bleed valve

A block and bleed valve can be used to prevent flow of contamination from a device under test (DUT) to a pressure controlling calibrator. This procedure includes “exercising” and purging the DUT and the actual calibration. Your procedure may be different but the essential principal of preventing flow from the DUT to the controller can […]

What is the dissipation loss for a pressure transmitter?

The term ?dissipation loss? are available in the info sheet for a pressure sensor or pressure transmitter. One needs this specification in order to be able to protect the pressure sensor from overheating.In case a pressure sensor is operated in a hot environment, it really is necessary to limit its electrical energy. If one neglects […]

Differential pressure switches ensure safe filter operation

Quickly take on central tasks within monitoring and control. A manufacturer of filter systems for the process industry uses the WIKA model DE switches with an attached valve manifold for these functions. The decision in favour of this solution was based on two reasons: on the one hand, the quality of the measurement technology, on […]

Bending beams and shear beams: indispensable in weighing technology

?Phew, I?ve not gained anything!?: Aren?t you relieved when your bathroom scales show that? Probably ? but actually your bathrooms scales don?t measure your bodyweight directly. Instead, the strain cell included in it converts the weight force into a path. In many industrial applications, bending beams and shear beams are often used for such measurements.Background: […]

Lasting accuracy for diaphragm seal systems for vacuum process

A diaphragm seal system in a vacuum process must master a major challenge ? it must deliver a trusted measuring result, even when the pressure drops and the temperature rises as well. Sadly of a chemical company producing phthalic anhydride (PA) implies that it is by no means self-evident that requirement can be met on […]

Vendor Managed Inventory

Through Vendor Managed Inventory (VMI), the capital tied up in the customer’s warehouse is minimised, the availability of bought-in parts is maximised at the customer (maximising the levels of service) and thus the typical materials planning problems are solved. Huge planning problemsWith the supplier, precise information on the actual demand of his customer is not […]

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The strain sensor in practical application

Drill two holes and cut the threads, prepare the surface, place the strain sensor and tighten both screws to the specified torque, then set the zero point and now the strain measurement can start.If only it were that easy! Of course, the procedure described for force measurement with strain sensors works: The strains acting are […]

How does one specify the switch point of a float switch?

In the specification of the switch points of a float switch, misunderstandings always lead to unsuitable product designs. How one correctly specifies the switch point of a float switch will be explained here.The basic prerequisite for the correct specification and the manufacturing to requirements of a float switch is that both the customer and manufacturer […]

Lasting accuracy for diaphragm seal systems for vacuum process

A diaphragm seal system in vacuum pressure process must master a major challenge ? it must deliver a reliable measuring result, even when the pressure drops and the temperature rises simultaneously. The exemplory case of a chemical company producing phthalic anhydride (PA) shows that it is by no means self-evident that requirement can be met […]

What is meant by the ?change-over? switching function with pressure switches?

A pressure switch with the ?change-over? switching function represents a particular version of a pressure switch with two switching outputs acting oppositely to change two circuits. A ?change-over? closes one circuit and simultaneously opens another circuit. Thus a ?change-over? simultaneously fulfils the event of a ?normally open? in addition to a ? Supportive closed? contact. […]

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How does a calorimetric flow switch work?

If the current presence of flow in a piping system should be monitored, a calorimetric flow switch ? also called a flow monitor ? is frequently used. But how does a calorimetric flow switch actually work? The following post explains this in more detail.Calorimetric flow switches, which are often generally known as thermal flow monitors, […]

Traceability

Measuring instruments for pressure and temperature are employed in almost all regions of industrial manufacturing. As a result of continuous mechanical, chemical and thermal loading, these instruments age and will therefore not guarantee the correctness of the measured values over the course of time. Through timely calibration, however, the alteration of the measured value can […]

Safe pressure monitoring for vaccine production

It may take up to three years to turn bacteria, viruses or cell cultures right into a vaccine. Since vaccines are injected straight into the body, safety and purity have the highest priority in production. The demands on the plant equipment are correspondingly high, for instance, in the tabs on pressure. The PG43SA group of […]

How does lightning protection in hydrostatic level sensors work

Many customer wonder why hydrostatic level sensors fail because of lightning strikes, even if they ordered an even sensor with integrated lightning protection. Understanding how the lightning protection works and how lightning strikes affect hydrostatic level sensors is essential in resolving this confusion.When submersible pressure sensors, a special kind of hydrostatic level sensors, were first […]

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Overview: Is IO-Link the new communication standard?

In connection with the electronic pressure switch PSD-30, I often get asked what is IO-Link and how it is defined. IO-Link is a new communication interface in the area of factory automation/ machine building. Leading providers of automation technology have joined together to form the “IOLink consortium” and specified this new interface. Disastrous can be […]

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Use of pressure sensors in medical oxygen applications – What should be considered?

In order to use pressure sensors/pressure transmitters in oxygen applications, the cleanliness of all parts in contact with the medium needs to fulfil certain standards. Unusual is due to the fact that increased pressure or an increased oxygen content in the medium can lead to self-ignition of existing dirt particles. Various worldwide standardisation organisations have […]

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Diaphragm seal systems with TRI-CLAMP� connection are NovAseptic� compatible

In sanitary applications, diaphragm seal systems ensure a safe and precise tabs on the process pressure. WIKA therefore also offers welded units of diaphragm seal and measuring instrument with TRI-CLAMP� connection for process integration. A combination of this connection with easy-to-clean NovAseptic� connecting pieces can be done without further modification.Diaphragm seal systems from WIKA with […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of flights. Within the European ?Clean Sky? programme, the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to develop a force transducer suitable for aerospace applications.EU project: Force transducer for electric drivesThe project presents a special […]

Grounding of submersible pressure transmitter or level probes prevents corrosion

In industrial applications, the corrosion of pressure sensors is a rather negligible phenomenon, since in the majority of applications, oils (in particular hydraulic oils) are used, and contact with the pressure medium is mainly limited to the pressure channel and the sensor, a very narrow area of the instrument. In level measurement with submersible pressure […]

Pressure gauges and hydrogen: Which instruments are suitable?

Pressure gauges play an important role in the production, storage, transport and use of hydrogen. In almost all applications, they monitor the pressure at measuring locations that require on-site indications which require no external energy, or serve as a backup for electronic systems. As an alternative energy source in the fight against climate change, H2 […]

Economical monitoring of flows using a calorimetric flow switch

Anyone who has dealt with the topic of flow measurement will know that a corresponding measuring instrument costs several thousand euros. If, however, the flow in a pipeline is to be monitored, a flow switch based on the calorimetric measuring principle is a good, space-saving and, above all, favourably priced alternative. So how do flow […]

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Sensor status always in view with diagnostic function and IO-Link

Is the measuring instrument still working as it should? Pressure sensors with integrated diagnostic function and IO-Link provide information about their status at a glance. What this means in detail can be illustrated using the example of model A-1200 sensor from WIKA.The A-1200 is designed for use in industrial applications, especially for pressure measurement tasks […]

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No year without corporate sports competitions – also in 2016. What counts, apart from the athletic challenge, are in particular taking part and the joined experience within a group. Companies from the WIKA Group gain top ranks in these events, for example WIKA Canada and Mensor, who start regularly in regional corporate challenges. WIKA even […]

Avoid fugitive emissions through prevention

Fugitive emissions attack the atmosphere and escape through numerous small leaks. Even instrumentation valves can become such points over the course of time. The most effective protection against fugitive emissions is prevention: In the case of instrumentation valves, this is possible with the help of an appropriate leak-proof design. Cooperative in the oil and gas […]

Pesticide production with backup pressure measurement

The high requirements placed on pesticides and their production are also reflected in the pressure measurement in the process. A WIKA customer has therefore supplemented the electronic instrumentation for pressure monitoring with a mechanical backup. For this redundancy, the company uses WIKA model 433.50 diaphragm pressure gauges – because their measuring principle also offers a […]

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Material science of mechanical pressure switches

For different applications, the careful and application-oriented selection of the materials of the parts is the key factor for selecting suitable mechanical pressure switches for the industrial machines. Light and medium temperature are critical factors for an application. This blog post encourages users to evaluate their applications before selecting a suitable and functional mechanical pressure […]

The strain sensor in practical application

Drill two holes and cut the threads, prepare the surface, place the strain sensor and tighten both screws to the specified torque, then set the zero point and now the strain measurement can start.If only it were that easy! Of course, the procedure described for force measurement with strain sensors works: The strains acting are […]

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What does maximum operating pressure or working pressure mean with pressure sensors?

Our customers like to talk about a maximum operating pressure or working pressure. Unfortunately, these two terms are not defined for pressure sensors, which means that a definitive answer cannot be given. All we can assume is that, by maximum operating pressure or working pressure, the maximum pressure that can occur under normal operating/working conditions […]

Investments in India strengthen market position

With investments in India, WIKA has strengthened its position on the subcontinent. However, their purpose is not solely linked to the regional market ? the subsidiaries there are also increasingly supplying companies in the wider WIKA Group.New factory in GhaziabadIn Ghaziabad near New Delhi, WIKA has built a state-of-the-art and highly efficient production facility (photo […]

Application of sapphire thermocouples in gasification reactors

Exposed , because of their harsh process conditions, place high demands on the instruments used there. Many manufacturers have reacted to this and adapted their products correspondingly. But what are the optimisation possibilities for thermocouples for use at higher process pressures?The challenge: ?Gasification reactors?In a gasification reactor, there is an extremely aggressive process atmosphere and, […]

Load pins: Redundancy and safety

A load pin connects the force-transmitting machinery elements and at the same time enables the measurement of the force. In addition to the general detection of static or dynamic forces by the load pins, the safety that can be ensured by various systems also plays an especially important role in the application.Side note: What is […]

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The design of a submersible pressure transmitter / level probe – Part 2

In my last article, the design of a submersible pressure transmitter / level probe – Part 1, I was explaining the design of a submersible pressure transmitter, beginning with the measuring cell and its electronics. Specifically with respect to the media resistance and watertight sealing, great attention must be placed on the physical design characteristics […]

Which vibrations are pressure transmitters subjected to in the laboratory?

Basically, there are Shocking with which the leading manufacturers test their instruments; with fixed and sweeping frequency (IEC 60068-2-6) and a broadband random pattern (IEC 60068-6-64). In the first test, the pressure transmitter is subjected to a sinusoidal vibration. Bomb is chosen so that it conforms to the later application (if this is known), or […]

Pressure switches with IP65 and IP67 ingress protection

An important specification for industrial measuring instruments generally, and pressure sensors in particular, is the ingress protection. In this context, an assumed typographical error inside our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been pointed out to us. These data sheets state that these instruments meet both IP65 […]

Functional as well as ecological

WIKA Austria moved into new premisesOnly a few steps, but a giant leap: WIKA’s new head offices for the Danube region were erected only a few hundred metres from the present location in a construction period of only nine months. The move into the new building took place at the turn of the year as […]

Smart Service Kit – the goggles that do more

Comprehensive -19 crisis demonstrates clearly that on-site service is not always possible. However, the work cannot wait. The remote service delivers a solution: with augmented reality glasses – the Smart Service Kit.Innovative service through remote supportThe new Smart Service Kit from WIKA is based on the Microsoft Hololens 2, a set of augmented reality goggles […]

Operation of a temperature dry-well calibrator

Dry-well calibrators are portable instruments for the easy on-site calibration of temperature measuring instruments. A temperature dry-well calibrator includes an electrically heated or cooled metal block, a precise temperature control and an interior reference with indicator for determining the block temperature. In the metal block is a bore for accepting the insert. This exchangeable insert […]

Baking for cancer care

Motivated for MacMillan Cancer Support was a great success in the UK. Companies in the UK were called upon to organise a sale of cakes to collect money for the cancer care organisation.Along with Hell of other UK companies, WIKA UK decided to participate in this initiative and help towards this cancer care organisation. At […]

Stainless steel pressure gauge in safety version: Selection guide

Extra in safety version made from stainless steel are of great importance, especially for critical processes in the process industry. They are recommended, for example, for applications with aggressive media and/or pulsations, overpressures and pressure shocks, such as “water hammers”. But which safety versions are there and how do they differ from each other?The answer […]

Solar panels at Micro Precision in India

Why not just use the sun? Famous has been pushing itself to the front in a country that has an average of almost 300 sunny days a year. India has been promoting the expansion of solar energy for several years now and is well on the way to making this source of energy no longer […]

Integration of pressure sensors into the PLC

The construction of a traditional current loop for the capture of pressure sensor signals has its pitfalls – especially when not only a signal must be transmitted to the PLC, but also a local indicator has to be integrated. Let’s have Savvy at the example of a pressure sensor with the output signal that is […]

WIKA certified in accordance with ISO 19443 for civil nuclear projects

The civil use of nuclear power is a significant market. In order to better position itself globally as a solution partner in this segment, WIKA has therefore had itself certified in accordance with the new quality management standard, ISO 19443:2018, for civil nuclear projects – the first company in Germany to do so and the […]

The definition of MTTF and MTBF – and what is the difference?

The two definitions of MTTF and MTBF differ only slightly. Written out, the two acronyms read as follows: Mean Time To Failure (MTTF) – i.e., the component/instrument will be replaced, following a failure Mean Time Between Failures (MTBF) – mean time between (two) failures, i.e., the component/instrument will be repaired, following a failure. Both are […]

Pressure sensor with I�C communication ? possibilities and boundary conditions

I�C was made to communicate over short distances between printed circuit boards and is really a simple, 8-bit serial data bus. For the time being, it isn’t only PCB-mountable pressure sensors that use the I�C signal for data transfer, but also pressure sensors remote from customer electronics.Remote sensors usually have the advantage of being less […]

Unscrupulous: Faking the website of WIKA China

Trademark pirates won’t even stop at faking a website in order to distribute counterfeit products via the internet. WIKA has now also been affected by such criminality – under the domain www.wika-wika.cn, a company from Shanghai faked the homepage of WIKA China.Faking the website was publicly denounced with Plagiarius disgraceful awardThe company’s Trademarks & Patents […]

WIKA in Saudi Arabia: Thinking beyond the oil

Think global and act local: In keeping with this motto, WIKA has opened a production and service centre in Saudi Arabia at the end of 2018 to extend its local services to customers and business in the kingdom. The company is based at Al-Khobar on the Gulf Coast.Over the past years, the WIKA Middle East […]

Supporting the circular economy with the SCIP database

In early January 2020, the SCIP database (SCIP = Substances of Concern In Products) of ECHA, the European chemicals agency, was activated. This is implemented in Germany in the Chemicals Act. WIKA had already been able to enter data by the cut-off date and thus also support customers with the reported SCIP numbers.The EU chemicals […]

Voluntary service extends awareness

Through a placement arranged by the volunteer service ”kulturweit”, WIKA employee Clara Berninger was able to go to the tranquil region of Bjelovar in Croatia for six months in 2022. She worked there at a secondary school while also remaining employed by WIKA through an agreement. A type of further development that WIKA is pleased […]

Temperature ? What actually is it?

Temperature ? a term that we use daily as a matter needless to say, without being made alert to the physical correlations. But how may be the term temperature defined? Perfect perceives temperature in their environment purely subjectively. If we have been too warm or too cold, it is a feeling, which might be different […]

Pressure measuring system against fugitive methane emissions

Whether in the chemical industry, in petrochemical companies or in the processing of crude oil and natural gas: Numerous processes contain methane, which also damages the climate via fugitive emissions. Any escape of this greenhouse gas or any similar substance via the process instrumentation is counteracted by the EMICOgauge pressure measuring system from WIKA. Warning […]

DirectDrive pressure gauges – features and application areas

DirectDrive pressure gauges differ in structure and function from standard pressure gauges. Thus they feature special characteristics that qualify them for specific application areas.Special features of DirectDrive pressure gaugesIn DirectDrive pressure gauges, special pressure elements are fitted, which have either a spiral tube (as with the model 116.15) or a helical tube (as for the […]

Earthquake in Türkiye and Syria: donations for the victims

The earthquake in Türkiye and Syria was devastating. Lawsuit triggered a great wave of cooperation worldwide. WIKA’s board of directors also called upon all payroll staff to make donations without delay. In a short space of time, 328 employees from all locations in Germany put together a total of 60,000 euros. WIKA doubled that figure […]

Ingress Protection for Pressure Sensors – Definition of IP protection types

A frequently recurring question is about the definition of the so-called IP protection types or sometimes referred to as “IP rating”. The IP ingress protection types provide a system that describes how the housing of electrical equipment is protected against the ingress of particles/ dust and water.Actually, the standard only describes – by means of […]

Hydrostatic level measurement in closed geometries – calculation of the filling height

In a previous blog post, I explained the calculation of the filling height in open geometries and vessels. Unlike open vessels, the calculation of level in closed geometries, such as gas-tight tanks or pressurised vessels, requires a compensation of the pressure of the gas enclosed above the liquid with the hydrostatic pressure measurement.Level measurement in […]

CAN bus problems with pressure sensors avoided: integrated Y-connector for harsh mobile hydraulics applications

CAN bus pressure sensors (CANopen® and J1939) for mobile hydraulics applications now offers an integrated Y-connector – an electrical connection that provides ruggedness and can survive in the hostile environment of trucks, cranes, excavators or agricultural equipment.When it comes to pressure sensors in mobile hydraulics applications their robustness and resistance to dirt, moisture and really […]

Electronic differential pressure measurement for level monitoring

Differential pressure measurement is widely used as a method for monitoring the level of closed vessels. Oftentimes, operators use individual instruments having an output signal or on-site display. In contrast, a more precise and fault-immune solution is the measuring arrangement developed by WIKA using two process transmitters in a primary-secondary relationship.Each level monitoring application using […]

20 years of WIKA-Live – a success story

20 years of WIKA-Live – finally, the career orientation week for pupils from regional schools around the head office in Klingenberg actually took place live again – in its “anniversary year”. It had been forced to take a break due to the pandemic.Trainees and the training team were once again visibly looking forward to the […]

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Refundable boring lectures. Instead, lively discus- sion sessions and memorable messages characterized the two-day motivational training course at WIKA’s subsidiary in Thailand. The illuminating power of a large number of candles symbolized the significance of teamwork to the success of the corporation.cleaning Distrustful , there was also a social dimension to the seminar, held away […]

Honoured for energy conservation: Micro Precision Products

Micro Precision Products, a division of the WIKA Group in India, has received an award for innovative and versatile application of energy saving and energy efficiency methods. Absurd was presented by the German Machinery and Plant Manufacturers Association (VDMA), which has a representative office in India.The VDMA initially evaluated the nominated organisations on the basis […]

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Standard pressure gauges and thermometers generally cope with ambient temperatures down to -40 �C. But what should be the top features of a mechanical measuring instrument that works perfectly well in polar climates with even lower temperatures? This could be explained using the WIKA POLARgauge� as an example. The product family has been designed designed […]

Definition of the IP68 rating in theory and practice

Unfortunately, we are asked too rarely regarding the specification of the IP68 rating for our pressure sensors and submersible pressure transmitters, i.e. how deep such an instrument may be submersed. However, this is not only a very meaningful question but also a mandatory one, because, contrary to almost all other IP ratings, the IP68 rating […]

Vibration resistance of pressure sensors

Measuring instruments resp. pressure sensors are exposed to vibration in many applications and must withstand this without any degeneration, or even failure, in their function. Manufacturers of pressure sensors (also called pressure transmitters) therefore put a great deal of effort into ensuring their instruments are prepared for such applications.In Traumatized that they can make firm […]

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Pesticide production with backup pressure measurement

The high requirements placed on pesticides and their production are also reflected in the pressure measurement in the process. Killed has therefore supplemented the electronic instrumentation for pressure monitoring with a mechanical backup. For this redundancy, the company uses WIKA model 433.50 diaphragm pressure gauges – because their measuring principle also offers a design advantage.The […]

Cleaning of submersible pressure transmitters or level probes

If the specific pressure sensor design of the submersible pressure transmitter or level probe is selected to measure the filling levels, this can indicate that the probe is used under environmental requirements which would cause failure of common level sensors.The most unfortunate circumstances such as soiled media, abrasive ingredients and sludge when used in wastewater […]

Memorial concert: Marvellous listening experience

In the “Green Room” in Amorbach, 180 guests, mainly WIKA employees, attended a wonderful concert in memory of Ursula and Dr. Konrad Wiegand. Anne Luisa Kramb and Nuron Mukumi harmonised beautifully.Anne Luisa Kramb, who is just 15 years old, has been supported by WIKA for years. In addition to receiving numerous awards, this exceptionally talented […]

Accuracy vs. switch point accuracy of electronic pressure switches

Many users face difficulties in selecting an electronic pressure switch suitable for their application, due to the differentiation of accuracy and switch point accuracy in many official data sheets. Nevertheless, there is a significant difference between the switch point accuracy and the pressure measurement accuracy of an electronic pressure switch. This should be considered when […]

Avoid fugitive emissions through prevention

Fugitive emissions attack the atmosphere and escape through numerous small leaks. Even instrumentation valves can become such points over the course of time. The most effective protection against fugitive emissions is prevention: In the case of instrumentation valves, this is possible with the help of an appropriate leak-proof design.Many plants in the oil and gas […]

Gas: On-site calibration optimised at the metering skid

On-site calibration of measuring instruments is often very time-consuming and expensive. This is especially true for applications with several measurands. One example of this may be the metering skid, a system for the custody transfer measurement of the quantity of natural gas transferred. A worldwide player in the industry from Saudi Arabia has significantly streamlined […]

WIKA Poland?s calling ? and each is coming

WIKA Poland can look back on 100 years of company history. In 1916 the inventor and entrepreneur Ignacy Ciechurski established a measurement technology company in Wloclawek. Because the staff has played an excellent role in the business?s success, the subsidiary wanted to thank them because of their commitment and organized a grand family picnic. More […]

The metrological certificate – Measuring equipment approval in the Eurasian Economic Zone

In addition to the EAC certificate, when importing measuring instruments into the Eurasian Economic Zone (members 2017: Russia, Belarus, Kazakhstan, Armenia, Kyrgyzstan) and into the other member states of the CIS (Commonwealth of Independent States: Armenia, Azerbaijan, Belarus, Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine and Uzbekistan), the “metrological certificate” is also required. When and […]

Strap-on thermometer or screw-in thermometer? Temperature measurement of pipelines

Temperature is by far the most common measurand in the industry. However, there are no general solutions for temperature measurement. Even when designing measuring points on pipelines, many different factors for selecting thermometers must be taken into account. The following aspects are crucial for deciding whether a screw-in thermometer (invasive method of measurement) or a […]

So how exactly does a monoflange work?

Monoflanges combine the event of up to three valves in an especially compact body, thanks to a precise network of internal passages and valve chambers. But what really happens inside a monoflange valve, once installed?In a chemical process a high response speed is required for most control applications. One of many variables that affect the […]

International pressure units

You must have already asked yourself once in a while why there are so many different pressure units worldwide: when are they used and which units are used most frequently and where?These questions can be answered quite easily: the SI unit for the physical quantity “pressure” established many years ago (and in many countries prescribed […]

RoHS marking and certificates

I am often asked, “How is a RoHS marking actually carried out?” The quick answer: EU RoHS will, from 22nd July 2017, be visible in the CE marking and the declaration of conformity linked to it. China RoHS conformant instruments carry a green logo. Non-conformant instruments in accordance with China RoHS carry an orange logo […]

Honoured for energy preservation: Micro Precision Products

Micro Precision Products, a division of the WIKA Group in India, has received an award for innovative and versatile application of energy preservation and energy efficiency methods. The award was presented by the German Machinery and Plant Manufacturers Association (VDMA), that includes a representative office in India.The VDMA initially evaluated the nominated organisations on the […]

Mechanical vs. electronic pressure switches: Functionality

How can you decide whether to use mechanical pressure switches or electronic pressure switches in your application? Each kind of pressure switch has individual advantages, but additionally its limitations. The primary differences in functionality between mechanical and electronic pressure switches are the way the applied pressure can be used to use the switch, the kind […]

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MTTF and MTTFD – What is the difference?

What is Unburdened ?The MTTF value is a term from the field of risk analysis & risk evaluation. The exact meaning is mean time to failure or simply the mean life of a component. The MTTF has gained particular relevance due to EN ISO 13849-1. In Recreate with this standard, the performance level can be […]

Calibration / contamination control with a block and bleed valve

A block and bleed valve can be used to prevent flow of contamination from a device under test (DUT) to a pressure controlling calibrator. This procedure includes “exercising” and purging the DUT and the actual calibration. Your procedure may be different but the essential principal of preventing flow from the DUT to the controller can […]

European champion in American football

Matteo Felli operates a heavy lathe at Euromisure, a WIKA Group company in Italy. In his spare time, he could be a kicker for the Panthers Parma American football team. In his sport, our colleague celebrated a sensational success with the Italian national team at the 2021 European American football championship.By the end of last […]

A big plus for physical fitness

It all started in early 2008. The first Kieser Training studio was opened in collaboration with a company. The name of that company was WIKA.Training machine for the mobility of the trunkInitially, the studio was expected to have about 900 customers, but soon the studio quickly became popular, also in the surrounding area, because it […]

Accurate down to the last µ – calibration of length measuring instruments

Spell-binding measuring instruments, as test instruments, fall under the risk determination of ISO 9001. As a result of increasing safety requirements, the importance of calibration in connection with this is greater. In the past, a good-bad test was often sufficient – as it also was, for example, with tapered thread gauges. By determining the actual […]

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I am often asked, “How is a RoHS marking actually carried out?” The quick answer: EU RoHS will, from 22nd July 2017, be visible in the CE marking and the declaration of conformity linked to it. China RoHS conformant instruments carry a green logo. Non-conformant instruments in accordance with China RoHS carry an orange logo […]

Ex-d vs Ex-i … why should I care?

I was a freshly graduated mechanical engineer when I started my career in the maintenance department of a petrochemical plant. One of the many jobs that we needed to attend to was checking the status of the pressure transmitters that were installed on our production lines, making a list of the points that needed attention […]

Hygienic pressure gauge: IP68 with cleaning from the outside

Vent valve rather than vent hole: With this option, the model PG43SA-S hygienic diaphragm pressure gauge is even ideal for pharmaceutical cleaning from the outside with particularly aggressive agents. The closed valve seals the inside of the pressure gauge relative to IP68 ingress protection. In this manner, it prevents the penetration of cleaning media.In the […]

Differential pressure switches ensure safe filter operation

Differential pressure switches take on central tasks within monitoring and control. A manufacturer of filter systems for the process industry uses the WIKA model DE switches with an attached valve manifold for these functions. The decision in favour of this solution was based on two reasons: on the one hand, the quality of the measurement […]

What is the dissipation loss for a pressure transmitter?

The term ?dissipation loss? are available in the data sheet for a pressure sensor or pressure transmitter. One needs this specification to become in a position to protect the pressure sensor from overheating.In case a pressure sensor is operated in a hot environment, it really is necessary to limit its electrical power. If one neglects […]

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Atmosphere of giving at Mensor

Adaptable is really a band of Mensor employees who have confidence in the spirit of working together and help others in need. So that you can support other non-profits, an own non-profit organisation was financed and formed through payroll deductions, Susan Fisher reports:Early 2015 a discussion started about how exactly our contributions could possibly be […]

Repeal of EC79/2009 for hydrogen-powered vehicles: Impact on pressure sensors

Components in a hydrogen-powered vehicle must have an application-specific safety approval, for which the European Union issued regulation EC79/2009. Although this regulation expired in July 2022, it has not lost its relevance – manufacturers and users will continue to favour components with EC79/2009 approval for their hydrogen applications, since the certificate guarantees operational safety.In accordance […]

Flexible pressure monitoring in blood plasma processing

The processing of blood plasma as a raw material for a range of different medicines places complex demands on pressure monitoring. For the corresponding instrumentation, a pharmaceutical manufacturer was looking for an all-in-one solution that met its requirements for accuracy, safety and automation. They finally decided on the model UPT-2x process transmitter from WIKA.Fractionation of […]

Big voluntary participation at charity event at WIKA USA

Each day, more than 6000 children all over the world die of hunger-related diseases. Our colleagues from WIKA USA are determined in reducing that number. The business?s largest volunteer effort up to now in the U.S. was the From Hunger to Hope MobilePack event this March in Lawrenceville, Georgia.100 employees ? from WIKA managers to […]

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Load pins: Redundancy and safety

A load pin connects the force-transmitting machinery elements and at the same time enables the measurement of the force. In addition to the general detection of static or dynamic forces by the load pins, the safety that can be ensured by various systems also plays an especially important role in the application.Side note: What is […]

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Factory planning in Klingenberg supports subsidiaries, like in KoreaWIKA is building worldwide. Wherever a subsidiary is erecting new premises, the factory planning department in Klingenberg is part of the deal. Also at Bold , with Florian Zahn acting as project leader.State-of-the-art workplaces in production hall and sales office.“We are involved in the planning and ensure […]

Reducing the carbon footprint in a sustainable manner

Within the space of a year, a great deal has been achieved at WIKA in terms of sustainability to reduce the carbon footprint of the company. Data were collated for the sustainability report and initial projects were implemented to achieve greater sustainability.A sustainability report is a way for a company to show the public what […]

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Calibration of ultra-high pressures over the entire measuring range

The calibration of ultra-high pressures is a challenge. This is because conventional test instruments are only designed for pressures up to 1,000 bar. In many applications, however, sensors work with several times this value, for example in the automotive industry. If you want to calibrate such devices over the entire measuring range, WIKA has the […]

Extreme conditions: Force transducers for space travel

In space, temperatures, pressures and forces are different from those in the environments we are familiar with. Because of this measurement technology ?up there? is subjected to specific stresses. WIKA has now developed, tested and supplied special force transducers for space travel. These are customer-specific load pins that have now proven themselves on a flight […]

What does maximum operating pressure or working pressure mean with pressure sensors?

Our customers like to talk about a maximum operating pressure or working pressure. Unfortunately, these two terms are not defined for pressure sensors, which means that a definitive answer cannot be given. All we can assume is that, by maximum operating pressure or working pressure, the maximum pressure that can occur under normal operating/working conditions […]

Record! 18-inch flow nozzle stated in just 20 weeks

At the finish of 2018, for a flow measurement application in India, the WIKA Group manufactured a PTC-6 nozzle with a diameter of 18 inches for the first time ? and in an archive time of just 20 weeks. The overall length of this nozzle, including upstream/downstream piping, is 13.3 metres.Trusting cooperationThe order was executed […]

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