SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the next era of pumps. The trade leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade truthful for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management in the area of intelligent and revolutionary solutions.
The same applies to the opposite commerce honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the one one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services with ambition and fervour. The pump producer combines its digital solutions with the standard pump enterprise to offer its prospects extra time for the essentials, cut back prices and simplify processes.
At the world fair for environmental technologies at the end of May, worldwide commerce guests will experience the premiere of a completely automated solution with built-in Industry four.0 features. The present premium mannequin vary SCT AutoAdjust provides revolutionary innovations in the space of progressive cavity pumps. Wrenches and so on. are actually a factor of the previous in relation to maintenance. One click from a remote location and the stator is back in high form. The vary, which was developed on the premise of customer necessities, makes maintenance work a lot simpler and subsequently helps to save time and costs. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and upkeep times are lowered to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are also significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance could be easily carried out by one person. Suction or stress lines not have to be removed. With an integrated retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate price is lowered because of put on and tear. The latest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the necessity for any particular instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room through analogue sign lines or digitally by way of varied fieldbus systems. Quick access on website on the pump may be achieved through a management panel or through Bluetooth utilizing an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, companies and processes. เกจแรงดันสูง bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables focused evaluations and analyses that can be used for course of optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service provide suggestions on wear and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the operating and upkeep directions based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to enable predictive upkeep forecasting and identification of abnormal circumstances. By combining different sensor knowledge, rules may be created to trigger alarms. For instance, a reduced move fee at increased pump pace in comparison with the pump’s particular person calibration curve would point out pump put on. This means that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data additionally permits SEEPEX to make extra accurate life cycle predictions for each pump kind based mostly on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system solution that mixes some great benefits of two pump technologies to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal corporations, this various to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system solution comes in the form of a package deal unit, which contains the pump, the devoted control logic, as well as the polymer and, if desired, the compressed air components. This pump can also be linked to the Connected Services of SEEPEX as an expansion.
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