KleenOil India, a manufacturer of industrial oil filtration methods, has helped to considerably enhance the product high quality of chilly rolling sheets for its metal industry shopper, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was insufficient and vital issues have been occurring with the standard of its finished products.
An ECL is used throughout the steel trade to help clean and strip the surface of the steel sheet of rolling dust by utilizing an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. เกจวัดแรงดัน4บาร์ is simpler in cleaning chilly rolled steel than conventional cleansing processes, the instability of the chemical substances can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of safety inside these circumstances, its effectiveness can be significantly reduced, resulting in contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was nonetheless closely saturated with mud particles and was affected by an unstable PH level that mixed had been resulting in vital rusting during the course of leading to scratching of the final product.
Filtramag+ presents fine particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination drawback. The efficiency of the filtration is dependent upon the magnetic material sort, size of the magnet, magnetic power and in addition the fluid flow dynamics. A low power magnet or minimal exposure to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not only to make use of the right product for the method in question, however the larger degree of resolution safety offers extra benefits, together with prolonging the lifespan of the pump in addition to a discount in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this software throughout the alkaline resolution from 400mg/m2 to just 30mg/m2 by eradicating the nice dust particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough protection to the fluid in this utility, and it highlights the significance of choosing the correct technique of magnetic protection. Due to the fantastic particles circulating inside the alkaline answer, vital rusting was being created through the ECL course of that was inflicting damage to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our consumer as its capability to remove even the finest particles from fluids would significantly improve the problems that the enterprise was dealing with. By installing the Filtramag+, our consumer was immediately offered larger levels of protection against the damage that were being attributable to the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and at all times see vital, optimistic outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies which have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass by way of the filter.
As เพรสเชอร์เกจไฮดรอลิค of the installation, the corporate is no longer affected by damaged completed elements, has decreased its scrappage and waste, as properly as prolonging the life of the pump.
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