A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a part of the Atlas Copco Specialty Rental division and a longtime leader in the field of air, nitrogen, power, move (pumps), steam boiler and lighting solutions, recently took a bold choice which has modified the method in which its buyer – and Rand Air – will approach future hires of a similar nature.
Working in the petrochemical sector requires crucial attention to element, with absolute safety always crucial. When Rand-Air was approached by a long-standing buyer on this sector for tools to clear a sulfuric acid pipeline certain for decommissioning, they approached the task at hand in an revolutionary and agile method, developing with a special solution from these beforehand applied.
“The project undertaken was unusual by nature. Our buyer required the utilization of an air compressor which might carry out optimally in a high-risk, risky surroundings. We therefore determined that this explicit project demanded a fresh solution – and a departure from the way by which it had previously been approached,” explains Rand-Air seasoned petrochemical industry gross sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid cannot come into contact with any moisture – whether it be water or oil – due to its extreme volatility. Contaminants could cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was intended as a once-off challenge. Rand-Air subsequently took the decision to go along with the Class 0 oil-free compressor as a result of its manufacturing of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this challenge, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew level of minus forty levels,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this explicit customer had all the time used nitrogen to clear their pipelines. By providing the Class zero oil-free air resolution, Rand-Air was able to show that this was the higher resolution in this case: capable of supply a more efficient solution in a shorter time, and with considerably less potential contamination or security threat.
Ultimate effectivity with multiple makes use of
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated 5 day compressor rent, was completed in just one. This unimaginable achievement additional highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, four extra initiatives happened through the course of the 12 months, and another is about for October.
“Efficiency and air purity are the rationale that this explicit compressor is one of the best and most viable resolution for clearing pipelines,” says Lake. Compressors employed by the client this year embody the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are able to be effective over super distances. For instance, a number of the pipeline initiatives have required air to be pumped through pipelines of between 2.5 kms to five kms. When compressing air over this distance, stress drops – which affects the move. pressure gauge หน้าปัด 2 นิ้ว is essential that air is pumped into the tanks at below 4 Bar,” Lake explains.
Oil-free compressors have multiple uses. Customers normally only rent them for instrumentation, fermentation and aerating containers that are normal uses for these machines.
According to Lake, the fact that these compressors may additionally be utilized in applications similar to clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even able to shifting an 80 ton transformer, because of its capacity to blow up industrial pillows that are then positioned beneath the heavy transformer and floated,” she remarks.
All different capabilities aside, the most compelling cause for the hire of the Class 0 oil-free compressor was because of its ability to provide clean, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its high diploma of customer success and repeat enterprise to an around-the-clock service and robust team effort: “We have made ourselves indispensable to so many purchasers, due to our extraordinarily excessive standards and substantial trade expertise. Whenever there is a want for rental gear, customers insist on using our solutions and services – due to our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in lots of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective options to customer’s operational needs.
“We are a team which works collectively and supports one another regardless of the duty. Our technicians and employees are on name 24/7 to ensure customer service and support. We will always be ready to go above and past for a customer, taking a glance at their problems from fresh angles, to seek out them one of the best solution potential – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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