SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the next technology of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main trade truthful for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as again demonstrates its market leadership within the area of intelligent and innovative options.
The identical applies to the other commerce honest presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. เพชเชอร์เกจ is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is by method of its technical design the one one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital services and products with ambition and keenness. The pump producer combines its digital options with the normal pump enterprise to give its customers extra time for the essentials, scale back prices and simplify processes.
At the world honest for environmental applied sciences at the finish of May, worldwide commerce visitors will expertise the premiere of a fully automated answer with integrated Industry 4.0 options. The current premium mannequin range SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches etc. are actually a thing of the past when it comes to upkeep. One click from a remote location and the stator is again in prime form. The vary, which was developed on the idea of buyer requirements, makes maintenance work much simpler and therefore helps to keep away from wasting time and costs. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and upkeep occasions are reduced to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are also significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that maintenance can be easily carried out by one person. Suction or strain lines not need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the circulate fee is reduced because of put on and tear. The latest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, without the necessity for any special tools. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the management room by way of analogue signal lines or digitally by way of varied fieldbus techniques. เกจวัดแรงดัน250bar on website at the pump can be achieved through a management panel or by way of Bluetooth using an app for Android and Apple tablets which are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be used for course of optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time information from the monitoring service provide feedback on wear and tear or indicate that spare elements are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance directions based on the operating hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive upkeep forecasting and identification of irregular conditions. By combining different sensor knowledge, rules could be created to set off alarms. For instance, a lowered circulate price at elevated pump velocity compared to the pump’s individual calibration curve would indicate pump wear. This signifies that if unintentional process changes are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump data also enables SEEPEX to make more correct life cycle predictions for each pump sort based mostly on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system answer that combines the advantages of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its destination using pulses of compressed air within the pipes. For disposal companies, this various to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive mixture of progressive cavity pump, further polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes within the form of a bundle unit, which contains the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air elements. This pump can be linked to the Connected Services of SEEPEX as an enlargement.
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