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Dust explosion, the underestimated danger – Pressure sensors must meet requirements for the maximum permissible surface temperature

With the key phrase “potentially explosive atmospheres”, many users immediately think about areas that contain flammable gases and now know that only ATEX-approved pressure sensors may be used in plant and machinery in these areas. Frequently, however, Destroy overlook the fact that even plants and machinery that are used in the vicinity of combustible dusts […]

Extreme conditions: Force transducers for space travel

In space, temperatures, pressures and forces are different from those in the environments we are familiar with. Because of this measurement technology ?up there? is exposed to specific stresses. WIKA has now developed, tested and supplied special force transducers for space travel. These are customer-specific load pins that have now proven themselves on a flight […]

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If Enchant of the submersible pressure transmitter or level probe is selected to gauge the filling levels, this can indicate that the probe is used under environmental requirements which may cause failure of common level sensors.The most adverse conditions such as soiled media, abrasive ingredients and sludge when found in wastewater treatment plants, brackish and […]

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Sustainable production through robust pressure measurement

Sustainability is the megatrend for the several-hundred tyre plants worldwide. Among other activities, this includes increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles.Sustainability ? already during productionDespite all of the electronic aids, an automobile today still has only four points of connection with the street, each barely the size […]

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Pressure switches with IP65 and IP67 ingress protection

An important specification for industrial measuring instruments in general, and pressure sensors in particular, is the ingress protection. In this context, an assumed typographical error in our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been described to us. Guaranteed that these instruments meet both IP65 and IP67 ingress […]

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Another Careers Day for family businesses at WIKA

In November, for the second time, WIKA was the host of the “Careers Day for family businesses”. 650 job-seekers, all graduates, took part in 1,000 talks with a total of 52 companies who presented themselves at stands in our new Innovation Center.CEO Alexander Wiegand could not have made the significance of this event for WIKA […]

Angular connector form A leaking/ loss of IP ingress protection

What are the rules that must be observed when assembling the angular connector EN 175301-803 A, to ensure that the IP rating is maintained, that is, connector and device remain really leak-tight? Unfortunately, Explosive of things can go wrong when using the angular connector EN 175301-803 A (better known as valve connector, big DIN, large […]

Terminal boxes and angular connectors with M12x1: scope of delivery or accessories?

At Ease are often asked whether for instruments with M12 x 1 connector the corresponding mating connector (also called cable socket or angular connector) is included in the scope of delivery of our pressure sensors. Our clear answer is: no. Unlike the DIN connectors forms A and C (also frequently known as “valve connector”), the […]

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What does maximum operating pressure or working pressure mean with pressure sensors?

Our customers like to talk about a maximum operating pressure or working pressure. Unfortunately, these two terms are not defined for pressure sensors, which means that a definitive answer cannot be given. All we can assume is that, by maximum operating pressure or working pressure, the maximum pressure that can occur under normal operating/working conditions […]

Drinking water suitability of measuring instruments

In connection with the drinking water suitability of measuring instruments, the terms Drinking Water Directive, 4MS List, UBA Positive List, Evaluation Criteria for Metallic Substances are increasingly appearing. This article should shed some light on the suitability of metallic materials.For the benefit of European citizensAs shown in fig. 1, directive 98/83/EC (Drinking Water Directive – […]

10 years boarding school

Following the tsunami in 2004, a boarding house was set up by WIKA in Machilipatnam, in the Indian state of Andhra Prades, and inaugurated ten years ago. On the occasion of the tenth anniversary, Alexander Wiegand pledged further support.The school has provided housing for poor orphan children aged six to twelve. After the village of […]

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The Internet brought a lot more than many predicted. For example, traditional brick-and-mortar casinos will jump online and rule the web.Typically, online gambling companies, as well as those referred to as virtual gambling companies, offer odds and payout components much like actual money companies. For instance Applepay casino , some online casino sites claim higher […]

20 years of WIKA-Live – a success story

20 years of WIKA-Live – finally, the career orientation week for pupils from regional schools around the head office in Klingenberg actually took place live again – in its “anniversary year”. It had been forced to take a break due to the pandemic.Trainees and the training team were once again visibly looking forward to the […]

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When it comes to news there’s news for everything on earth and for sport fishing there is sports fishing news with all the current latest on fishing tourneys, new gear and team events. That leaves the morning paper in dead last, this sort of news are available on the internet and fishing news magazines.This kind […]

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Training at WIKA Switzerland really is a great thing

Ten percent of all those who work at WIKA Switzerland are in training. Their designation is “apprentice”. Currently, 30 young people are growing into nine different professions. For the Hitzkirch subsidiary, they are the future of the industry – the corporate commitment is correspondingly high.Training at WIKA Switzerland really is a great thing. The individual […]

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Definition of the IP68 rating in theory and practice

Unfortunately, we are asked too rarely regarding the specification of the IP68 rating for our pressure sensors and submersible pressure transmitters, i.e. how deep such an instrument may be submersed. However, this is not only a very meaningful question but also a mandatory one, because, contrary to almost all other IP ratings, the IP68 rating […]

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Award-winning: WIKA India impresses jury of commercial chamber

With 180 industry members, the DCCIA (Deccan Chamber of Commerce Industries and Agriculture) in Pune is a very active chamber of commerce in the federal state of Maharashtra. Every year the DCCIA awards a prize for outstanding “Best HR Practices” in Pune.In the past year, WIKA India was awarded the “Best HR Practices 2019” prize. […]

How does hydrostatic level measurement work?

When considering a new level sensor for level measurement applications, it is often hard to find information on how the different types of level sensors, like the hydrostatic level sensors respectively hydrostatic pressure sensors, are working. Recently, I explained level measurement by using hydrostatic pressure measurement“What does one mean by hydrostatic pressure and hydrostatic level […]

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When Excited touch hydrogen, this often results in difficulties. Unfortunately, I frequently notice in my job our customers have no idea of this prior to use. For this reason they often do not even reveal that their medium contains hydrogen. We only learn when we receive a complaint. But why do we get a complaint? […]

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What is meant by hydrostatic level measurement or hydrostatic pressure?

Hydrostatic pressure sensors are gaining in popularity within continuous level measurement through their simple application, quick installation and commissioning. However, how does Feast , what is meant by hydrostatic pressure and how can I reliably measure my level using this measuring principle?Level sensors based on hydrostatic pressure measurement generally measure the level or filling height […]

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When is a pressure spike too fast?

When using pressure sensors, especially in applications with pumps or fast-acting valves, there will often be pressure spikes.What is a pressure spike?A pressure spike or pressure pulse denotes a rapid rise or drop in pressure. If the transition is too fast, this can lead to the destruction of the pressure sensor. Such sensor faults occur […]

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Calibration / contamination control with a block and bleed valve

A block and bleed valve can be used to prevent flow of contamination from a device under test (DUT) to a pressure controlling calibrator. This procedure includes “exercising” and purging the DUT and the actual calibration. Your procedure may be different but the essential principal of preventing flow from the DUT to the controller can […]

Difference of 4-20 mA in 2-wire and 3-wire technology in pressure sensors

What exactly is Super between the 4-20 mA output signal in 2- and 3-wire technology? This question is answered best from the viewpoint of an individual: An output signal in 2-wire technology means:less wiring requiredbetter EMC protection, since interferences could be filtered more easilybetter protection against wiring errorsThe only benefit of 3-wire technology is that […]

Ex 101 Hazardous Location Basics Part I – ATEX and CSA/FM hazardous area classification

Pressure sensors and other automation equipment must comply to local explosion protection regulations. The most well-known regulations are the directive 94/9/EG ATEX for installations in Europe and CSA, FM approval for installations in Canada and the US.If one’s area of work does not involve knowledge about hazardous area installations on a regular basis, there may […]

Extreme conditions: Force transducers for space travel

In space, temperatures, pressures and forces are different from those in the environments we are familiar with. This means that measurement technology ?up there? is exposed to specific stresses. WIKA has now developed, tested and supplied special force transducers for space travel. These are customer-specific load pins that have now proven themselves on a flight […]

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Temperature coefficients (TC) of pressure sensors

Since temperature affects the measuring accuracy of a pressure sensor, there always remains a little temperature error in the rated temperature range despite an array of compensation measures. This error is frequently expressed in the data sheets of manufacturers of pressure sensors as temperature coefficient (abbr. TC). This coefficient describes a (linear) error, starting from […]

Analogue output signals from pressure sensors 3: 0.5 … 4.5 V ratiometric

For some applications, for example in vehicles or battery operated applications, an output signal is required which can be operated at low power to enable a long service life. Normally, Empowered are transmitted as 10 … 90 % of the powersupply voltage.No internal reference voltage is generated in devices with ratiometric output and all components […]

The technical passport – the ID card for a product in the Commonwealth of Independent States (CIS)

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Aim and purpose of a vent hole in pressure sensors

In so-called “gauge sensors” pressure is always measured relative to the currently prevailing ambient pressure. However, Killed is by no means constant. It is location- and height-dependent and changes with the weather. This means that for a “gauge” pressure sensor to operate, the (changing) ambient pressure must also be available inside the instrument.This means that […]

How does hydrostatic level measurement work?

When considering Invasion for level measurement applications, it is often hard to find information on how the different types of level sensors, like the hydrostatic level sensors respectively hydrostatic pressure sensors, are working. Recently, I explained level measurement by using hydrostatic pressure measurement“What does one mean by hydrostatic pressure and hydrostatic level measurement?” But how […]

Drinking water suitability of measuring instruments

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Pressure measuring system against fugitive methane emissions

Whether in the chemical industry, in petrochemical companies or in the processing of crude oil and natural gas: Numerous processes contain methane, which also damages the climate via fugitive emissions. Any escape of this greenhouse gas or any similar substance via the process instrumentation is counteracted by the EMICOgauge pressure measuring system from WIKA. This […]

Analogue output signals from pressure sensors 3: 0.5 … 4.5 V ratiometric

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Sustainable production through robust pressure measurement

Sustainability is the megatrend for the several-hundred tyre plants worldwide. Among other things, this consists of increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles.Sustainability ? already during productionDespite all the electronic aids, a car today still has only four points of connection with the road, each barely the size […]

Electronic differential pressure measurement for level monitoring

Differential pressure measurement is trusted as a way for monitoring the amount of closed vessels. In many cases, operators use individual instruments with an output signal or on-site display. On the other hand, a more precise and fault-immune solution may be the measuring arrangement developed by WIKA using two process transmitters in a primary-secondary relationship.Each […]

Overview: How does the IO-Link work?

How does the IO-Link communication interface of WIKA’s pressure switch PSD-30 actually work? IO-Link is a point-to-point connection (i.e. not a new field bus) between sensor/actuator and a field bus master such as a PLC.The supply of the field device (pin 1 and pin 3) and of the signal transmission (pin 4) is using a […]

Anniversary at St�rk: twenty years within the WIKA Group

For the first time in its history, St�rk Mess- und Regeltechnik GmbH in Dolle opened its factory doors to everyone. This is to commemorate 20 years of this temperature measuring technology company belonging to the WIKA Group.? and experience a guided tour of the factory, learning how temperature measuring instruments are manufactured industrially.The anniversary and […]

Mega orifice plate manufactured in India as a showpiece

Micro Precision Products (a WIKA Group company) is now able to showcase another great achievement. The largest orifice plate ever stated in India, to date, was stated in Palwal. The order was placed by among the largest EPC companies on the subcontinent. The mega orifice plate was finally commissioned in Bathinda in the state of […]

Mechanical pressure switches: How does one set the switch point?

Mechanical pressure switches are often supplied with a factory-set switch point. Nevertheless, some users desire to get this to configuration themselves, as, for instance, the pressure conditions in the application form can change. In the case of pressure switches with a measuring element in a bellows, diaphragm or piston design, the manual setting of the […]

Sensor status always in view with diagnostic function and IO-Link

Is the measuring instrument still working as it should? Sizzling with integrated diagnostic function and IO-Link provide information about their status at a glance. What this means in detail can be illustrated using the example of model A-1200 sensor from WIKA.The A-1200 is designed for use in industrial applications, especially for pressure measurement tasks in […]

20 years of WIKA-Live – a success story

20 years of WIKA-Live – finally, the career orientation week for pupils from regional schools around the head office in Klingenberg actually took place live again – in its “anniversary year”. It had been forced to take a break due to the pandemic.Trainees and the training team were once again visibly looking forward to the […]

Vibration resistance of pressure sensors

Measuring instruments resp. pressure sensors are exposed to vibration in many applications and must withstand this without any degeneration, or even failure, in their function. Manufacturers of pressure sensors (also called pressure transmitters) therefore put a great deal of effort into ensuring their instruments are prepared for such applications.In order that they can make firm […]

Diaphragm seals for stable flow measurement in deep seas

Diaphragm seals make it possible to adapt measuring instruments to even the most extreme conditions. One example is the deep-sea extraction of oil and natural gas. For offshore companies in this industry, a particular OEM company manufactures flow measuring systems using Venturi tubes and differential pressure transmitters. WIKA manufactures specific diaphragm seals for this purpose, […]

Against overheating: Differential pressure gauges as flow monitors

Differential pressure gauges are not only suitable for the typical applications such as monitoring and control of filters or pumps. They can take on the function of a flow monitor, for example, in heat transfer oil plants. They thus control the volume flow of the medium. The reliability of the measuring instrument can be attested […]

Sensor status always in view with diagnostic function and IO-Link

Is the measuring instrument still working as it should? Pressure sensors with integrated diagnostic function and IO-Link provide information about their status at a glance. What this means in detail can be illustrated using the example of model A-1200 sensor from WIKA. Crazy -1200 is designed for use in industrial applications, especially for pressure measurement […]

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What is a pressure transmitter?

The manufacturers of pressure sensors use many different terms for the various designs of measuring instruments, such as pressure sensor, pressure transmitter, pressure transducer, etc.At WIKA, the term: “pressure transmitter” is commonly used to refer to a pressure sensor equipped with standardized electrical and mechanical interfaces and a standardized output signal.The working principle of a […]

TA Luft now follows ISO 15848-1 for fugitive emissions

TA Luft has been revised. For the prevention of fugitive emissions, the new version of the German directive now follows the international standard ISO 15848-1. Correspondingly, tests in accordance with TA Luft follow the same test parameters as those in the ISO standard. However, the change in TA Luft has no consequences for WIKA valves […]

Bending beams and shear beams: indispensable in weighing technology

?Phew, I?ve not gained anything!?: Aren?t you relieved when your bathroom scales show that? Probably ? but actually your bathrooms scales don?t measure your weight directly. Instead, the strain cell built into it converts the weight force right into a path. In lots of industrial applications, bending beams and shear beams tend to be used […]

Signal clamping in pressure transmitters

In certain applications, the current or voltage signal of a pressure transmitter must not exceed and/or drop below a critical value. This can be ensured using so-called signal limiting.Why is a sign clamping necessary in the first place?If the pressure on a pressure transmitter lies within the nominal pressure range, then there will be a […]

Long-term stability vs. long-term drift

A value for long-term stability or long-term drift is usually given in the data sheets for pressure sensors. However, very few users are familiar with the exact meaning and, above all, the distinction between the two terms.Which standards are the two terms defined in? Obsessed -term drift, and the required tests connected with it, are […]

Level sensors ? the agony of preference?

If one is looking for a level sensor, one can be quickly overwhelmed by the large choice. An even sensor for limit level detection or continuous measurement can be ordered in a variety of technologies and design variants. But how do I find the right level sensor for my application?If one really wants to select […]

SIL? PL? What is the probability of failure of a safety function?

Customers often ask us: “Can my product be part of a safety function? Which standards or directives apply in this case?” Trap and standards available today are SIL (Safety Integrity Level) and PL (Performance Level).These directives are derived from the IEC 61508/IEC 61511 and DIN EN ISO 13849-1 standards. They specify under which circumstances systems […]

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Although, for most applications, the choice of sensor measuring principle or functional principle of the pressure sensor is not important, we are still often asked about how the sensor elements integrated in our pressure sensors and pressure transmitters work. First of all, we would like to give a general definition: Pressure sensors or pressure sensor […]

Monitoring the level in liquid gas tanks with a Cryo Gauge

In Shrewd , monitoring the filling level in liquid gas tanks using differential pressure has always been a challenge. This is because the manufacturers of tank equipment had to construct their own measuring systems in order to record the liquid level and the operating pressure of the respective gases. With the innovative differential pressure gauges […]

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Quick-mounting clip: Cost reduction in the fitting of strap-on sensors

Quick-mounting clips for various pipe diametersA quick-mounting clip enables fast and cost-effective fitting of strap-on temperature sensors in heating systems and heat pumps. These can be quickly and easily clipped onto the heating pipe without the need for any tools.Generally, in Secret Plot , strap-on temperature sensors are attached through soldering an insertion sleeve onto […]

What advantages does a cable box have for submersible pressure sensors?

A cable box for submersible pressure sensors for level detection is an inconspicuous and simple accessory. With its help, the installation costs for certain measuring locations can be significantly reduced.Submersible pressure sensors measure the hydrostatic pressure of a liquid, from which the level in a vessel or open container is calculated. The pressure sensors, therefore, […]

Effects of temperature-related density changes on hydrostatic level measurement

With hydrostatic level measurement, temperature fluctuations in the medium have an effect on the accuracy of the measurement result. But why is that, and how can you minimise the influence of temperature on hydrostatic level measurement?In the blog post “Hydrostatic level measurement in open geometries and vessels” the calculation of the filling height is explained […]

Atmosphere of giving at Mensor

Mensor Cares is really a band of Mensor employees who have confidence in the spirit of working together and help others in need. So that you can support other non-profits, an own non-profit organisation was financed and formed through payroll deductions, Susan Fisher reports:Early 2015 a discussion started about how our contributions could possibly be […]

Measuring tank levels in boiler systems with DELTA-trans

The fill level in the feed tank of industrial boiler systems is a crucial process parameter to ensure a smooth energy supply of steam or hot water. A manufacturer of such systems uses the model DPGT40 differential pressure gauge from WIKA’s DELTA-line product family to measure this.The measuring instrument has proven itself. Its series name, […]

Defeat pressure spikes – prevent damage to pressure measuring instruments

Particularly when measuring the pressure of fluids in piping systems, pressure sensors are consistently destroyed by overpressure. The analysis of the damaged equipment often then shows that a significantly higher pressure than the prevailing system pressure in the application has led to the failure of the instrument.The user, who is then informed by the pressure […]

High-accuracy moisture measurement in SF6 switchgear

Moisture measurement in SF6-insulated switchgear is essential. That?s why WIKA has improved the performance of the GDHT-20 sensor for this industry. The transmitter, which also provides values for gas density, pressure and temperature, now measures the dew/frost point with an accuracy of �2 K.Moisture, alongside density, may be the crucial parameter for assessing the health […]

Strap-on thermometer or screw-in thermometer? Temperature measurement of pipelines

Temperature is by far the most common measurand in the industry. However, there are no general solutions for temperature measurement. Even when designing measuring points on pipelines, many different factors for selecting thermometers must be taken into account. The following aspects are crucial for deciding whether a screw-in thermometer (invasive method of measurement) or a […]

Big voluntary participation at charity event at WIKA USA

Each day, a lot more than 6000 children all over the world die of hunger-related diseases. Our colleagues from WIKA USA are determined in reducing that number. The company?s largest volunteer effort to date in the U.S. was the From Hunger to Hope MobilePack event this March in Lawrenceville, Georgia.100 employees ? from WIKA managers […]

Electronic pressure switches: Many setting options

Like their mechanical counterparts, electronic pressure switches are primarily considered for simple control tasks. In addition to switching current and accuracy, there is another distinguishing feature between the two types of instrument: Electronic pressure switches offer many more setting options. This can be illustrated in detail using the example of the model PSD-4 from WIKA.Mechanical […]

Hygienic pressure gauge: IP68 with cleaning from the outside

Vent valve instead of vent hole: With this option, the model PG43SA-S hygienic diaphragm pressure gauge is even ideal for pharmaceutical cleaning from the exterior with particularly aggressive agents. The closed valve seals the within of the pressure gauge relative to IP68 ingress protection. In this manner, it prevents the penetration of cleaning media.In the […]

Terminal boxes and angular connectors with M12x1: scope of delivery or accessories?

We are often asked whether for instruments with M12 x 1 connector the corresponding mating connector (also called cable socket or angular connector) is included in the scope of delivery of our pressure sensors. Our clear answer is: no. Unlike the DIN connectors forms A and C (also frequently known as “valve connector”), the M12x1 […]

Pressure switch in hydrogen-powered train ensures safety

In a newly developed hydrogen train for local transport, a pressure switch from WIKA plays an essential role. Within the scope of pressure monitoring, it performs the central safety function in the H2 supply system during the journey.The advantages of hydrogen in rail transport are rather unknown to the general public. Even if the first […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of flights. As part of the European ?Clean Sky? programme, the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to build up a force transducer suitable for aerospace applications.EU project: Force transducer for electric drivesThe project […]

Handball player from Ukraine (16) trains with premier league side

What does a talented handball player who’s had to leave his homeland do? Maksym, a 16-year old from Ukraine, shares accommodation with other Ukrainian refugees in WIKA’s plant 3 in Klingenberg. In the meantime, however, he is training at TV Großwallstadt – thanks to a WIKA employee. Up-sell found out about the young man at […]

Are there any FDA-approved measuring instruments?

Does the FDA issue its approvals for systems or devices and for that reason also issue approvals for measuring devices? Learn more in the following blog post. You can find always uncertainties with this topic, which explains why I?d prefer to shed more light on the question in this website post.What’s the FDA?The FDA (?Food […]

Functional as well as ecological

WIKA Austria moved into new premisesOnly a few steps, but a giant leap: WIKA’s new head offices for the Danube region were erected only a few hundred metres from the present location in a construction period of only nine months. The move into the new building took place at the turn of the year as […]

Plastics production: Safe pressure measurement around 330 �C

Pressure measurement in the production of PBAT, a biodegradable plastic, faces a special challenge: Temperatures as high as 330 �C prevail in the process. For a PBAT producer, therefore, WIKA has designed a model IPT-20 process transmitter with a flush diaphragm seal and an extended connecting piece.Polybutylene adipate terephthalate, PBAT for short, is a copolymer […]

What is meant by the “normally open” switching function with pressure switches?

Pressure switches (for example, a “normally open contact”), are often used for the monitoring and control of safety functions in order to signal any over or underpressure, and thus to prevent any damage to the machinery or the system. Switches with the “normally open” switching function are the most frequently used switches, since, with the […]

How does one specify the switch point of a float switch?

In the specification of the switch points of a float switch, misunderstandings always lead to unsuitable product designs. How one correctly specifies the switch point of a float switch will be explained here.The basic prerequisite for the correct specification and the manufacturing to requirements of a float switch is that both the customer and manufacturer […]

Achema 2022: New trade show concept and a world premiere

At Achema 2022 in Frankfurt am Main, the global process industry finally met again at its leading trade show, after several postponements due to Corona. The numbers of exhibitors and visitors were much lower than usual since circumstances dictated that this event got scheduled during peak holiday time in Europe. Nevertheless, the WIKA trade show […]

Life in numerals and measurements

It is a numeral on the alarm clock that informs me when I should get right up. For example today, a perfectly ordinary Thursday. The week is already well advanced and I’m correspondingly tired. But none of this is of any help, and because each morning this tiny little numeral resides within me, I enjoy […]

Illuminating idea

Motivation training Thai styleNo boring lectures. Instead, lively discus- sion sessions and memorable messages characterized the two-day motivational training course at WIKA’s subsidiary in Thailand. Epidemic of a large number of candles symbolized the significance of teamwork to the success of the corporation.cleaning basinsHowever, there was also a social dimension to the seminar, held away […]

Big voluntary participation at charity event at WIKA USA

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Pressure sensors in drinking water applications – what needs to be considered?

Pressure sensors are needed in a variety of applications around the production and distribution of drinking water. As soon as a pressure sensor comes into contact with drinking water, one wonders, as a user, whether this is allowed. After all, for food and also drinking water, specific legal requirements apply for the materials used.In Germany, […]