Rand-Air, part of the Atlas Copco Specialty Rental division and an established chief within the area of air, nitrogen, power, flow (pumps), steam boiler and lighting solutions, just lately took a bold determination which has modified the finest way its buyer – and Rand Air – will method future hires of an analogous nature.
Working in the petrochemical sector requires crucial attention to detail, with absolute safety always imperative. When Rand-Air was approached by a long-standing customer in this sector for gear to clear a sulfuric acid pipeline certain for decommissioning, they approached the task at hand in an innovative and agile method, coming up with a different resolution from these previously applied.
“The venture undertaken was unusual by nature. Our buyer required the usage of an air compressor which could carry out optimally in a high-risk, risky environment. We due to this fact determined that this explicit challenge demanded a fresh resolution – and a departure from the finest way during which it had previously been approached,” explains Rand-Air seasoned petrochemical business sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether or not or not it’s water or oil – due to its extreme volatility. Contaminants may cause hazardous chemical reactions and probably even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off challenge. Rand-Air subsequently took the decision to go along with the Class 0 oil-free compressor because of its manufacturing of high-quality, clean, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this challenge, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew point of minus 40 levels,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this explicit customer had at all times used nitrogen to clear their pipelines. By providing the Class zero oil-free air resolution, Rand-Air was able to prove that this was the higher solution in this case: able to supply a extra environment friendly solution in a shorter time, and with considerably less potential contamination or security risk.
Ultimate efficiency with a quantity of makes use of
The first pipeline clearing challenge utilizing oil-free air turned out to be so successful that the estimated five day compressor rent, was completed in just one. This unimaginable achievement additional highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the preliminary pipeline clearing, 4 extra projects happened in the course of the course of the year, and another is set for October.
“Efficiency and air purity are the rationale that this specific compressor is the best and most viable answer for clearing pipelines,” says Lake. Compressors hired by the customer this yr embody the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
เกจวัดแรงดันลมดิจิตอล -free compressors are capable of be efficient over large distances. For instance, a few of the pipeline tasks have required air to be pumped via pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, strain drops – which impacts the circulate. It is important that air is pumped into the tanks at under 4 Bar,” Lake explains.
Oil-free compressors have a quantity of uses. Customers usually solely hire them for instrumentation, fermentation and aerating containers that are normal uses for these machines.
According to Lake, the reality that these compressors can also be utilized in purposes corresponding to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even able to shifting an 80 ton transformer, thanks to its capability to explode industrial pillows that are then positioned underneath the heavy transformer and floated,” she remarks.
All different capabilities aside, essentially the most compelling reason for the hire of the Class 0 oil-free compressor was because of its ability to supply clean, pure, contaminant-free dry air.
Making agility depend
Rand-Air attributes its excessive degree of customer success and repeat business to an around-the-clock service and robust staff effort: “We have made ourselves indispensable to so many shoppers, as a outcome of our extremely excessive standards and substantial industry expertise. Whenever there’s a want for rental tools, clients insist on using our solutions and providers – because of our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in lots of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing effective solutions to customer’s operational wants.
“We are a team which works together and supports each other regardless of the task. Our technicians and employees are on name 24/7 to ensure customer service and assist. We will all the time be prepared to go above and beyond for a buyer, looking at their problems from recent angles, to seek out them one of the best solution potential – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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