A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime chief within the field of air, nitrogen, power, circulate (pumps), steam boiler and lighting options, lately took a bold determination which has changed the means in which its buyer – and Rand Air – will approach future hires of a similar nature.
Working within the petrochemical sector requires crucial consideration to detail, with absolute safety always crucial. When Rand-Air was approached by a long-standing customer on this sector for gear to clear a sulfuric acid pipeline sure for decommissioning, they approached the task at hand in an progressive and agile manner, coming up with a different resolution from those beforehand utilized.
“The challenge undertaken was uncommon by nature. Our buyer required using an air compressor which may carry out optimally in a high-risk, risky surroundings. We subsequently determined that this particular challenge demanded a recent resolution – and a departure from the way during which it had beforehand been approached,” explains Rand-Air seasoned petrochemical trade gross sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether or not it’s water or oil – due to its excessive volatility. Contaminants could cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off venture. Rand-Air due to this fact took the choice to go along with the Class 0 oil-free compressor as a outcome of its manufacturing of high-quality, clean, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this challenge, to guarantee that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew point of minus forty degrees,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this explicit buyer had all the time used nitrogen to clear their pipelines. By offering the Class 0 oil-free air solution, Rand-Air was capable of prove that this was the higher answer in this case: in a place to offer a more environment friendly resolution in a shorter time, and with significantly much less potential contamination or safety danger.
Ultimate effectivity with a quantity of makes use of
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated five day compressor rent, was accomplished in only one. This unbelievable achievement further highlighted the operational effectivity of the oil-free compressors selected.
Following the success of the preliminary pipeline clearing, 4 more initiatives happened through the course of the 12 months, and one other is about for October.
“Efficiency and air purity are the explanation that this explicit compressor is one of the best and most viable resolution for clearing pipelines,” says Lake. Compressors employed by the client this year embrace the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are able to be effective over tremendous distances. For example, some of the pipeline projects have required air to be pumped through pipelines of between 2.5 kms to five kms. When compressing air over this distance, strain drops – which impacts the move. It is important that air is pumped into the tanks at under 4 Bar,” Lake explains.
Oil-free compressors have a quantity of uses. Customers usually solely rent them for instrumentation, fermentation and aerating containers that are standard uses for these machines.
According to Lake, the fact that these compressors may additionally be used in purposes corresponding to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even capable of transferring an 80 ton transformer, due to its capability to explode industrial pillows which are then placed underneath the heavy transformer and floated,” she remarks.
All other capabilities apart, probably the most compelling purpose for the rent of the Class 0 oil-free compressor was due to its capacity to produce clean, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its excessive diploma of buyer success and repeat business to an around-the-clock service and strong team effort: “We have made ourselves indispensable to so many shoppers, because of our extremely high standards and substantial business expertise. Whenever there’s a need for rental equipment, clients insist on using our solutions and companies – because of our stringent safety audits, impeccable service and superior technical help,” says Lake.
True to its reputation in plenty of industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient solutions to customer’s operational wants.
“We are a team which works together and supports one another no matter the duty. Our technicians and workers are on name 24/7 to ensure customer service and help. เพชเชอร์เกจ will at all times be ready to go above and beyond for a customer, taking a glance at their issues from recent angles, to search out them the most effective solution possible – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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