A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a part of the Atlas Copco Specialty Rental division and a longtime leader in the field of air, nitrogen, power, flow (pumps), steam boiler and lighting options, just lately took a daring choice which has changed the way its customer – and Rand Air – will method future hires of an analogous nature.
Working in the petrochemical sector requires crucial attention to element, with absolute safety always crucial. When Rand-Air was approached by a long-standing customer on this sector for tools to clear a sulfuric acid pipeline sure for decommissioning, they approached the task at hand in an progressive and agile manner, developing with a different solution from those previously utilized.
“The project undertaken was uncommon by nature. Our customer required using an air compressor which may perform optimally in a high-risk, risky surroundings. We therefore determined that this specific challenge demanded a fresh solution – and a departure from the way during which it had beforehand been approached,” explains Rand-Air seasoned petrochemical business sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether or not or not it’s water or oil – because of its extreme volatility. Contaminants may cause hazardous chemical reactions and potentially even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off project. Rand-Air therefore took the choice to go together with the Class zero oil-free compressor due to its production of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this venture, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew point of minus 40 degrees,” she provides.
Prior to เพรสเชอร์เกจ4นิ้ว -Air supplying the oil-free compressor, this particular buyer had at all times used nitrogen to clear their pipelines. By providing the Class zero oil-free air solution, Rand-Air was in a place to show that this was the higher answer on this case: capable of provide a extra environment friendly resolution in a shorter time, and with considerably much less potential contamination or security danger.
Ultimate effectivity with a quantity of uses
The first pipeline clearing project using oil-free air turned out to be so successful that the estimated five day compressor rent, was completed in just one. This unbelievable achievement additional highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, four extra tasks happened through the course of the yr, and one other is about for October.
“Efficiency and air purity are the rationale that this particular compressor is one of the best and most viable answer for clearing pipelines,” says Lake. Compressors employed by the customer this 12 months embody the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are in a position to be efficient over super distances. For instance, some of the pipeline initiatives have required air to be pumped through pipelines of between 2.5 kms to five kms. When compressing air over this distance, stress drops – which affects the move. It is crucial that air is pumped into the tanks at beneath 4 Bar,” Lake explains.
Oil-free compressors have multiple uses. Customers normally only rent them for instrumentation, fermentation and aerating containers which are commonplace uses for these machines.
According to Lake, the truth that these compressors can also be utilized in applications such as clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even capable of transferring an eighty ton transformer, because of its capacity to blow up industrial pillows which are then placed underneath the heavy transformer and floated,” she remarks.
All other capabilities aside, essentially the most compelling cause for the rent of the Class 0 oil-free compressor was because of its capacity to supply clean, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its high diploma of customer success and repeat business to an around-the-clock service and strong group effort: “We have made ourselves indispensable to so many customers, due to our extremely excessive requirements and substantial business expertise. Whenever there’s a need for rental gear, prospects insist on using our options and providers – because of our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in plenty of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient options to customer’s operational needs.
“We are a staff which works together and supports one another no matter the duty. Our technicians and workers are on call 24/7 to ensure customer service and assist. We will always be prepared to go above and beyond for a buyer, looking at their problems from contemporary angles, to search out them the best solution possible – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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