The UN has declared 2022 the “International Year of Glass”. This puts even more give attention to production circumstances in the energy-intensive glass trade, and efficient applied sciences alongside the entire worth chain are particularly in demand. Vacuum technology also has a major affect on sustainability in glass production – as a outcome of secure vacuum is required in plenty of processes. Atlas Copco focuses on providing energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a variety of extremely environment friendly, intelligent vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling firms. The individualized bottles and jars are given their shape and the final contact using vacuum expertise. The ultimate touch consists of adding a customer’s emblem or name. When shaping the glass, higher embossing of the emblem or any lettering is achieved if the trapped air between the glass mold and the precise glass has been eliminated as greatest as attainable. With an output of 650 million jars per 12 months, the proper vacuum system is an important component for the effectivity of the entire plant for Noelle + von Campe. Atlas Copco, with its utility experience and expertise in supplying vacuum pumps to the glass trade, knows the exact requirements of the market. They have a long historical past in partnering with glass producers. Their options and installations are made to measure for each particular person buyer. This was one of the reasons Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum technology alone saves plenty of vitality: the same production outcome may be achieved with compressed air however would devour extra vitality. With its innovative motor concept for glass manufacturing, the Atlas Copco GHS VSD+ sequence is considered one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable velocity control, the screw pumps may be tailored precisely and quickly to the respective vacuum requirement. Variable speed and the set point management offers optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved around 27% in power prices.
Increased stability in the vacuum provide
The decreased energy consumption isn’t the one advantage of the GHS VSD+ vacuum solution. The whole vacuum supply at Noelle + von Campe is now more steady than earlier than. „When we modify tools or adapt our processes, for example, the new central vacuum system continues to reliably provide our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a end result of the dependable, uninterrupted vacuum provide in flip has a direct effect on the quality of our finish products. And in phrases of the quality of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further value reductions are generated by the ES central management: „The clever system coordinates the use of the vacuum pumps with each other – this saves even more prices, also for maintenance and electricity. A big benefit: the shoppers also achieve significantly faster amortization“. The ES16 central controller can monitor and control a quantity of GHS VSD+ vacuum pumps simultaneously. The good management system balances and optimizes the efficiency of all machines, lowering the general power consumption. Compared to competitor merchandise, the intervals between maintenance are also longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are equipped in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the ending touches not solely to the products but in addition to the production course of. This is where Atlas Copco’s extensive expertise in working with glass manufacturers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. digital pressure gauge ราคา is thus, as it were, a one-stop store for glass producers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe will get more for much less: more vacuum, more management and more stability for less energy consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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